FEM and CFD Analysis Solution for Semiconductor to Effectively Address Thermal and Structural Challenges Associated With Electronic Systems

Miniaturization and ongoing performance enhancements increase power consumption and heat generation within the electronic system. The high heat generation has adverse effects on the reliability and performance of the electronic system, creating the essential need for thermal management in all electronics products. Our Computational Fluid Dynamics (CFD) analysis capabilities to analyze heat transfer phenomena from conventional air and liquid cooling methods to advanced cooling technologies such as thermal vapor chambers, cold plates, jet impingement mechanisms, Nanofluids, phase change materials have enabled us to identify high-temperature locations and recommend most appropriate design modifications to increase the cooling efficiency.
Our Finite Element Analysis (FEA) analysis services covering Static analysis, Modal analysis, Vibration, Sine sweep and Random vibration analysis, Shock analysis, Acceleration analysis, and Crash analysis have enabled our customers to assess the functionality and durability of a product during and after its exposure to intense conditions, as specified by Industry standards.

CFD Analysis Solutions for Semiconductor Efficiency

Our Institutional knowledge of thermal and structural solutions for electronic devices is the main factor that makes us distinctively different in the industry.
Our founders bring over 20 years of experience with global Semiconductor and technology companies like Lam Research Corporation, Applied Materials, and ISRO Satellite design centre. Our domain expertise is from ground systems to Satellite subsystems and Integrated Satellite level thermal design and analysis.
We worked with almost all leading Organizations in this segment, commencing with the Indian Space Research Organization, Defence Research and Development Organizations, Aeronautical Development Agency, Bharat Electronics Limited, and leading automotive OEM companies in Japan, Europe, and Germany.

CFD Analysis solution for semiconductor

Thermal design and CFD analysis

Forced air cooled, Conduction cooled, and Liquid cooled chassis design and CFD analysis

Active and passive thermal control system design

Fan selection, estimation of Fan operating point

Heat sink selection and custom design

Selection and design of air filters and vents

Proven experience with Compact thermal models like DELPHI, 2R models

Section and Implementation of passive thermal elements like Heat pipes, Optical solar reflectors, Multilayer Insulation

Panel level and Integrated Satellite level thermal analysis

Board level, Subsystem level, and Integrated level CFD analysis

Server room and data center CFD analysis

Structural analysis

Static structural and Thermal analysis

Modal analysis

Vibration: Sine sweep analysis

Acceleration analysis

Random vibration analysis

Shock analysis

Seismic analysis

Wind load analysis

Crash analysis

Mechanical design

Reverse Engineering

Concept Design

Sheet Metal Design

Chamber design

CAD Migration

Creo Services

UG-NX Services

2D to 3D Conversion

2D to 3D Modeling

Vector to Raster

Key Projects

CFD analysis and thermal optimization for automotive Power train controller unit

Our Client TATA Elxsi has approached us to optimize the thermal design of the Automotive Power train controller unit. The client has come with dimensional constraints and inputs from the Electronics hardware team. We have guided the client starting from conceptual heat sink design, performed Computational Fluid Dynamics (CFD) analysis, fine-tuned the design with the help of CFD analysis results, and finally presented our part of the work to the Japanese end user. We have addressed heat dissipation, thermal contact resistance, and other input data uncertainties. Read More

CFD analysis of Electronics control box

We executed this project for an electronics manufacturer in ISRAEL. The client has approached us with the initial thermal design. We performed a Computational Fluid Dynamics simulation (CFD analysis) and identified the thermal hot spots. We modified the heat sink design with our strong domain expertise, provided heat diffusers at critical locations, and finetuned the design from a thermal perspective. We performed thermal analysis for a worst-case scenario, and our engineering practices have enhanced our clients confidence. Read More

Client Speak

NCES team carried out Thermal Analysis and Structural Analysis on a few of our Companys designs that are used for mission-critical applications of the Defence Research and Development Organization (DRDO) and Indian Space Research Organization (ISRO). We are impressed by their technical and analytical skills. We are delighted with the outcome.

Park Controls and Communications Pvt Ltd

Vice President (Technology )

We are impressed with the competence level of NCES in cooling solutions for Electronics. The thermal solution developed by NCES for our high-power density amplifier assembly meets all the functional requirements.

Bharat Electronics Limited

Sr. Manager, R&D

We worked with NCES to optimize the thermal design of the Automotive Power Control Unit (PCU). NCES expertise in the Electronics cooling domain and Quality of deliverables is Impressive.

Tata Elxsi

Sr. Manager